Rum Barrel Saison

It ain't easy being green

Steppiing up generation 2 of Gigayeast Saison II from gen1 yeast cake with hops.

It’s time that I brewed a second beer to put into the clean Rum Barrel I picked up at the beginning of the year. It currently has v5 of Makkurokurosuke RIS. I’m extremely excited for this one. All of the barrel-aged RIS have been phenomenal, this one won’t be anything less. Before I can rack the RIS I need to have a replacement beer brewed to minimize the amount of time that the barrel remains empty. In the previous barrel, I cleaned it out and filled it with vodka. While that worked out just fine I don’t want to waste any time since I need to get a 3rd beer in and out before this Winter when I’ll brew a second batch of Woxbic, the Woxford lambic-style beer.

I struggled with what exactly to put into a 11 gallon Rum barrel. Previously I’ve brewed a Strong Scotch and a Robust Porter for whiskey barrel. I’ve also put a barleywine and shortly a Belgian Quad, so I was looking for something a bit different. I started thinking about what flavors go well with Rum and several mixed drinks came to mind. I’m not much of a liquor drinker, but when I did dabble, I really enjoyed Rum and Coke and Rum with Orange Juice; a screwdriver if Google is to be believed. I really liked the idea of mixing fruity hops with rum and then a solid dry beer finish. It also helped that I had a large slurry of Gigayeast Saison II from my last saison.

This will be the same grain bill (but bigger) as for Tajín, but with a few choice hop replacements to really focus on citrus, fruit and spice. I used Summer in previous which came out really nice. I swapped Fuggle for Willamette as I was out and still wanted some earthy, spice. Meridian is fruit gold so I wanted some of that. Galaxy is another really fruity flavor. Finally, some Apollo for that orange, tangerine citrus.

This should ferment out cleaning in less than a month after which I’ll rack and bottle the RIS and add this beer into the rum barrel for a month or so. It’s a lighter beer which means it won’t take as much contact time to pull in the rum flavors.

Enjoy Dai Tajín!

Recipe Details

Batch Size Boil Time IBU SRM Est. OG Est. FG ABV
12 gal 90 min 39.2 IBUs 7.4 SRM 1.059 1.006 7.0 %
Actuals 1.054 1.01 5.8 %

Style Details

Name Cat. OG Range FG Range IBU SRM Carb ABV
Saison 16 C 1.048 - 1.065 1.002 - 1.012 20 - 35 5 - 14 2.3 - 2.9 5 - 7 %

Fermentables

Name Amount %
Pilsner (2 Row) Bel 21 lbs 71.19
Rye Malt 3.25 lbs 11.02
White Wheat Malt 2.25 lbs 7.63
Caramunich Malt 1 lbs 3.39
Oats, Flaked 1 lbs 3.39
Turbinado 1 lbs 3.39

Hops

Name Amount Time Use Form Alpha %
Summer (Summer Saaz) 1 oz 90 min First Wort Pellet 5.5
Willamette 1 oz 90 min First Wort Pellet 4.3
Meridian 1 oz 30 min Boil Pellet 6.5
Apollo 0.5 oz 15 min Boil Pellet 18
Galaxy 1 oz 5 min Boil Pellet 14.8
Summer (Summer Saaz) 1 oz 5 min Boil Pellet 5.5

Miscs

Name Amount Time Use Type
Calcium Chloride 4.40 g 60 min Mash Water Agent
Gypsum (Calcium Sulfate) 4.10 g 60 min Mash Water Agent
Epsom Salt (MgSO4) 0.90 g 60 min Mash Water Agent
Ground Pepper 3.27 tsp 5 min Boil Spice

Yeast

Name Lab Attenuation Temperature
Saison Yeast #2 (GY027) Gigayeast 81% 64°F - 80°F

Mash

Step Temperature Time
Saccharification 148°F 75 min
Mash Out 168°F 10 min

Quad Damage

quad-damage

I’ve only brewed a few Belgian style beers in my homebrew career.  Not because they’re particularly difficult.  It’s primarily because my tastes have changed dramatically since I first started drinking dubbel, tripel and quad Belgians.  As my pallet shifted away from sweeter, heavier, candied beer flavors, I couldn’t handle thick, strong, fruity Belgians.  And I couldn’t imaging going through 5 or more gallons of a such a beer.

With that, I’m not surprised it’s taken me this long to get around brewing one.  The other Belgian’s I’ve attempted have come out quite well.  I’ve brewed a Belgian IPA (not *really* Belgian, but inspired by them), a fantastic Belgian Blonde and have been happy with both of these.  One of the few Belgian style beers I can get into though is one of my original American favorites:  Avery The Reverend.

I couldn’t think of a better Belgian beer that would stand up to some aging in a Whiskey barrel, which is the real motivation behind this brew session.  This will be the third beer to go into the 5 gallon Balcones Corn Whiskey barrel with the hope of pulling out the last vestiges of oak and whiskey leaving it ready for sour beer aging!

Avery Brewing is top notch in just about every way, including being very friendly to the homebrew community.  As you might expect, they’ve helpfully posted a homebrew scale version of the recipe which I’ve used as the basis for Quad Damage.

Looking forward to seeing how the barrel treats this one.

 

Recipe Details

Batch Size Boil Time IBU SRM Est. OG Est. FG ABV
6 gal 60 min 21.2 IBUs 19.8 SRM 1.092 1.018 9.9 %
Actuals 1.046 1.01 4.7 %

Style Details

Name Cat. OG Range FG Range IBU SRM Carb ABV
Belgian Dark Strong Ale 18 E 1.075 - 1.11 1.01 - 1.024 20 - 35 12 - 22 2.3 - 2.9 8 - 11 %

Fermentables

Name Amount %
Pale Moon (Blacklands) 18.442 lbs 85.9
Aromatic Malt 12.05 oz 3.51
Caramel/Crystal Malt - 20L 6.19 oz 1.8
Crystal Light - 45L (Crisp) 6.19 oz 1.8
Special B Malt 6.19 oz 1.8
Candi Syrup, D-90 1.113 lbs 5.18

Hops

Name Amount Time Use Form Alpha %
Sterling 0.51 oz 60 min Boil Pellet 7.5
Sterling 0.51 oz 30 min Boil Pellet 7.5
Sterling 0.82 oz 0 min Boil Pellet 7.5

Yeast

Name Lab Attenuation Temperature
Trappist High Gravity (3787) Wyeast Labs 76% 64°F - 78°F

Mash

Step Temperature Time
Mash In 150°F 75 min

Scurvy Russian Imperial Stout

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25 Kg sack of Marris Otter stacked on other base grains

After much ado, the bulk grain order arrived.  It was about a month passed when it was scheduled.  I shouldn’t complain too much since it saves a tremendous amount of money.  All told, the average price per pound of this order was about $0.75.  Contrast that with $1.50 to $2.00 / lb when buying it at the LHBS.

Now we can move forward on the latest barrel addition, an 11 Gallon Rum barrel from Farmhouse Brewing Supply.  I’ve had nothing but great beers come out of the sorghum Whiskey Barrel I purchased a year ago.  The barrel arrived in February and I’m eager to get something in there as soon as possible.  This batch will end up in the barrel in early May as it’ll need to sit about 4 weeks to completely ferment out.

My previous batch, a 5 gallon batch is still in the Balcones Blue Corn Whiskey barrel.  The gravity on the batch was a touch high going into the barrel, about 1.029.  Transferring into the barrel helped get things going again and now the beer finished at 1.023 which is a touch sweet, but behind all of the roast and whiskey, it still tastes amazing.

This will be the first beer I’ve added to a rum barrel, so to get into the spirit, I’ve swapped in brown sugar as part of the recipe for more rummy flavors.  We won’t see this beer in a bottle or keg until sometime this fall, but that will give it plenty of time to really pick up all that a new (to me) barrel can offer.

Now besides the brewing, the only thing left is to find a space for this barrel in the aging room…

Woxford Barrel Aging Room

Woxford Barrel Aging Room

Recipe Details

Batch Size Boil Time IBU SRM Est. OG Est. FG ABV
11 gal 60 min 105.8 IBUs 68.3 SRM 1.092 SG 1.013 SG 10.4 %

Style Details

Name Cat. OG Range FG Range IBU SRM Carb ABV
Imperial Stout 13 F 1.075 - 1.115 1.018 - 1.03 50 - 90 30 - 40 1.8 - 2.6 8 - 12 %

Fermentables

Name Amount %
Maris Otter (Thomas Fawcett) 29 lbs 72.05
Black Barley (Stout) 2.5 lbs 6.21
Black (Patent) Malt 1.5 lbs 3.73
Chocolate Malt (Thomas Fawcett) 1.5 lbs 3.73
Brown Malt 1 lbs 2.48
Caramel/Crystal Malt - 40L 1 lbs 2.48
Crystal Dark - 77L (Crisp) 0.75 lbs 1.86
Brown Sugar, Light 3 lbs 7.45

Hops

Name Amount Time Use Form Alpha %
Magnum 3.74 oz 60 min Boil Pellet 13.5
Goldings, East Kent 4 oz 5 min Boil Pellet 5

Miscs

Name Amount Time Use Type
Calcium Chloride 4.50 g 60 min Mash Water Agent
Gypsum (Calcium Sulfate) 4.50 g 60 min Mash Water Agent
Baking Soda 1.20 g 60 min Mash Water Agent

Yeast

Name Lab Attenuation Temperature
Dry English Ale (WLP007) White Labs 75% 65°F - 70°F

Notes

Hold all Dark/Roast grains till end of mash/sparge.

Barleywine for Aging

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Barleywine Primary Fermentation with Wyeast 1388

When I first started brewing beer it only took 4 or 5 sessions before I was ready to attempt a really big beer. I had been discussing what sort of beer to brew with my brother-in-law and he suggested we brew something big that we could do yearly. We settled on a barleywine, english varient so it wasn’t too hoppy. We’d brew this beer and then age it for a year and crack it open when we brewed it the next year.

In planning for this big beer we also decided that we should run a partigyle session since we’d have so much extra sugar for a big beer. With a recipe in place for both beers, we set out to do an all-grain, brew-in-a-bag, 5 gallons of 1.115 S.G wort and 5 gallons of about 1.040 third-runnings which would be boosted with some Amber Liquid Malt Extract (LME).

On the big day we doughed in as much grain as would fit in the 15.5 gallons keggle we had. After 75 minutes and some seriously heavy lifting of the bag out of the pot we had our 7.5 gallons of wort; only it was massively short on gravity for our 1.115 beer. We had a decision to make… have a less-than-big barleywine and a solid pale or fix the big guy. We decided to ensure the big beer came out big. All 6 pounds of LME when in, along with a couple pounds of sugar. The other slight miscalculation was the hop bill. I had completely forgotten the hops, which were English, Fuggle and Northdown IIRC from the original recipe. We substituted some American hops, whatever we had on hand, Chinook and Cascade. The rest of the brew day went fine. The barleywine fermented out cleaning, tasting of hot booze with some orange in there, sort of like Grand Marnier, which wasn’t a bad place to be. We racked the beer into a 5 gallon corny keg and put it in the closet for a year.

This beer would turn into something spectacular… and I’ve been asked to brew this again many times, but since the time that I brewed this beer my palate has changed enough that I cringe thinking about 5 gallons of barleywine. Young, I can handle a bottle or two, but the aged variety end up being far too malty for me. With pledges of support for drinking the result, and an opening in the 5 gallon whiskey barrel pipeline; I decided that we’d rebrew this recipe, updating it a bit and get to use the proper ingredients. This beer won’t be the same as the original, but hopefully it will be come just as good. First aging in the whiskey barrel for a few months and then beyond that in bottles.

Recipe Details

Batch Size Boil Time IBU SRM Est. OG Est. FG ABV
6 gal 90 min 116.7 IBUs 19.3 SRM 1.099 SG 1.023 SG 10.1 %

Style Details

Name Cat. OG Range FG Range IBU SRM Carb ABV
English Barleywine 19 B 1.08 - 1.125 1.018 - 1.03 35 - 70 8 - 22 1.6 - 2.5 8 - 12 %

Fermentables

Name Amount %
Pale Moon (Blacklands) 18 lbs 80
Munich Malt 1 lbs 4.44
Victory Malt 1 lbs 4.44
Crystal, Medium (Simpsons) 0.5 lbs 2.22
Pale Chocolate (Crisp) 0.5 lbs 2.22
Special B Malt 0.25 lbs 1.11
Sugar, Table (Sucrose) 1.25 lbs 5.56

Hops

Name Amount Time Use Form Alpha %
Magnum 1.69 oz 60 min Boil Pellet 14
Comet 2 oz 25 min Boil Pellet 8.6
Comet 1 oz 5 min Aroma Pellet 8.6
Fuggles 3 oz 14 days Dry Hop Pellet 4.5

Miscs

Name Amount Time Use Type
Calcium Chloride 3.70 g 60 min Mash Water Agent
Gypsum (Calcium Sulfate) 3.50 g 60 min Mash Water Agent
Epsom Salt (MgSO4) 0.70 g 60 min Mash Water Agent
Whirlfloc Tablet 1.00 Items 15 min Boil Fining
Coriander Seed 0.75 oz 10 min Boil Spice
Orange Peel, Bitter 0.75 oz 10 min Boil Spice
Orange Peel, Sweet 0.75 oz 10 min Boil Spice
Yeast Nutrient 1.00 tsp 5 min Boil Other

Yeast

Name Lab Attenuation Temperature
Belgian Strong Ale (1388) Wyeast Labs 75% 65°F - 75°F

Notes

Mash:

Keep Roast Grains till end of mash:
Pale Chocolate (8 oz)
Special B (4 oz)

Woxbic Update: Successful Barrel Fermentation

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Active Fermentation in oak barrel with ECY20 blend in Lambic-style beer

After about 24 hours since pitching, there was activity in the air lock. In 48 hours it had turned into a foam over.  I replaced the liquid once in the airlock only for it to foam up again.  Instead of fighting it, I just opened it up to the world.  The aroma coming out of the barrel was amazing.  It smelled funky and full of oak tannis.  I spent a lot of time smelling the bung of this barrel.  I immediately wished I had 10 barrels of this stuff.

I left the air lock off for roughly a week. We had a cold spell down here in Texas and my garage was an usually cool 40F.  I decided that I should use a heat belt next to the barrel to keep the temperature close 60F.  That way I wouldn’t stall the active fermentation.

woxbic-krausen-closeup-1024x768

After 2 weeks fermenting in the garage, pulled sample and it’s down to about 1.010 S.G. I’ve now moved the barrel into the house and it’ll stay at 70F for years to come.